| 2. |
Install the oil pan.
| (1) |
Using a gasket scraper, remove all the old packing material from the gasket surfaces. |
| (2) |
The sealant locations on the oil pan and the lower crankcase must be free of harmful foreign materials, oil, dust and moisture.
Spraying cleaner on the surface and wiping with a clean duster. |
| (3) |
After applying liquid sealant on the oil pan, assemble it
within 5 minutes after sealant was applied. Continuous bead of sealant
should be applied to prevent any path of oil leakage.
Bead width
Whole section :4.0 ~ 5.0 mm (0.16 ~ 0.20 in.)
Section A : 1.5 ~ 2.5 mm (0.06 ~ 0.10 in.)
Sealant: Threebond 1217H
|
[Without Oil Level Sensor] 
[With Oil Level Sensor] 
| • |
When applying sealant gasket, sealant must not be protruded into the inside of oil pan. |
| • |
To prevent leakage of oil, apply sealant gasket on the inner threads of the bolt holes. |
| • |
If the sealant is applied to the bottom surface of the lower crankcase, it should be the same position as the oil pan. |
|
|
| (4) |
Install the oil pan (A). Uniformly tighten the bolts in several passes.
Tightening torque:
9.8 ~ 11.8 N.m (1.0 ~ 1.2 kgf.m, 7.2 ~ 8.7 lb-ft)
|
[Without Oil Level Sensor] 
[With Oil Level Sensor] 
|
After assembly, wait at least 30 minutes before filling the engine with oil. |
|
Always use a new drain plug gasket. |
|
|
arrow. 
arrow around more than 2/3 edge of the oil pan, remove it from the lower crankcase. 
Oil Pump Repair procedures
Oil Pressure Switch Repair procedures