Hyundai Tucson: Fuel Delivery System / Fuel Pump Repair procedures

Removal
1.
Release the residual pressure in fuel line.
(Refer to Fuel Delivery System - "Release Residual Pressure in Fuel Line")
2.
Remove the rear seat.
(Refer to Body - “Seat”)
3.
Remove the fuel pump service cover (A).

4.
Disconnect the fuel pump connector (A) and the fuel tank pressure sensor connector (B).
5.
Disconnect the fuel feed tube quick connector (C) and the vapor tube quick-connector (D).

6.
Remove locking ring (A) by using the special service tool (B) [No.:09310-2S200].


Fuel Pump locking ring loosening torque: Min. 68.65 M.m (Min. 7 kgf.m, Min. 50.6 lb-ft)

7.
Remove the fuel pump from the fuel tank.

Installation
1.
Install in the reverse order of removal.
   
Be careful of fuel pump direction when installing (Refer to the groove in the fuel tank).
Fuel Tank Repair procedures
Removal 1. Release the residual pressure in fuel line. (Refer to Fuel Delivery System - "Release Residual Pressure in Fuel Line") 2. Remove the rear seat cushion. (Refer to Body - “Seat� ...

Filler-Neck Assembly Repair procedures
Removal 1. Remove the rear-LH wheel, tire, and the inner wheel house. 2. Disconnect the fuel filler hose (A) and the ventilation hose (B). 3. Open the fuel filler door and unfasten the fil ...

Other information:

Hyundai Tucson (LM) 2010-2015 Service Manual: Components and Components Location
Component Location 1. Auto light sensor2. Head lamps3. Lighting switch (Auto)4. Tail lamps5. SJB (Smart Junction Box)6. BCM (Body Control Module) ...

Hyundai Tucson (LM) 2010-2015 Service Manual: Fuel Tank Air Filter Repair procedures
Replacement 1. Turn the ignition switch OFF and disconnect the battery negative (-) cable. 2. Lift the vehicle with a jack. 3. Disconnect the canister close valve connector (A). 4. Disconnect the ventilation hose (B) and vapor hose (C). 5. Remove the fuel tank air filter and cani ...

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