Hyundai Tucson: Brake System / Front Disc Brake Repair procedures
1. |
Remove the front wheel & tire.
Tightening torque :
88.3 ~ 107.9 N.m(9.0 ~ 11.0 kgf.m, 65.1 ~ 79.6 lb-ft)
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2. |
Loosen the guide rod bolt (B) and pivot the caliper (A) up out of the way.
Tightening torque :
21.6 ~ 31.4 N.m (2.2 ~ 3.2 kgf.m, 15.9 ~ 23.1 lb-ft)
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3. |
Replace pad shim (D), pad retainers (C) and brake pads (B) in the caliper bracket (A). |
4. |
Loosen the hose eyebolt (B) and caliper mounting bolts (C), then remove the front caliper assembly (A).
Tightening torque :
Brake hose to caliper (B) :
24.5 ~ 29.4 N.m (2.5 ~ 3.0 kgf.m, 18.1 ~ 21.7 lb-ft)
Caliper assembly to knuckle (C) :
78.5 ~ 98.1 N.m (8.0 ~ 10.0 kgf.m, 57.9 ~ 72.3 lb-ft)
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Front brake pads
1. |
Remove the brake hose mounting bracket bolt (A). |
2. |
Loosen the guide rod bolt (B) and pivot the caliper (A) up out of the way.
Tightening torque:
21.6 ~31.4 N.m (2.2 ~3.2 kgf.m, 15.9 ~23.1 lb-ft)
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3. |
Replace pad shim (D), pad retainers (C) and brake pads (B) in the caliper bracket (A). |
Front brake disc thickness check
1. |
Check the brake pads for wear and fade. |
2. |
Check the brake disc for damage and cracks. |
3. |
Remove all rust and contamination from the surface, and
measure the disc thickness at 8 points, at least, of same distance (5mm)
from the brake disc outer circle.
Brake disc thickness
- Standard : 28 mm (1.10 in)
- Service Limit : 26.4 mm (1.04 in)
Deviation: Less than 0.005mm (0.0002in)
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4. |
If wear exceeds the limit, replace the discs and pad assembly left and right of the vehicle. |
Front Brake Pad Check
1. |
Check the pad wear. Measure the pad thickness and replace it, if it is less than the specified value.
Pad thickness
Standard value: 11 mm (0.43 in)
Service limit: 2.0 mm (0.0787 in)
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2. |
Check that grease is applied, to sliding contact points and the pad and backing metal for damage. |
Front brake disc runout check
1. |
Place a dial gauge about 5mm (0.2 in.) from the outer circumference of the brake disc, and measure the runout of the disc.
Brake disc runout
Limit: 0.04 mm (0.00157 in.) or less (new one)
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2. |
If the runout of the brake disc exceeds the limit specification, replace the disc, and then measure the runout again. |
3. |
If the runout does not exceed the limit specification,
install the brake disc after turning it 180° and then check the runout
of the brake disc again. |
4. |
If the runout cannot be corrected by changing the position of the brake disc, replace the brake disc. |
1. |
Installation is the reverse of removal. |
2. |
Use a SST (09581-11000) when installing the brake caliper assembly. |
3. |
After installation, bleed the brake system.
(Refer to Brake system bleeding) |
Components
1. Guide rod bolt2. Bleed screw3. Caliper bracket 4. Caliper body5. Inner pad shim6. Brake pad7. Pad retainer
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Components
1. Guide rod bolt2. Bleed screw3. Caliper bracket4. Caliper body5. Inner pad shim6. Brake pad7. Pad retainer
...
Other information:
Hyundai Tucson (LM) 2010-2015 Owners Manual: XM Radio
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Hyundai Tucson (LM) 2010-2015 Service Manual: Description and Operation
Description
This function describes the following features
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Input detection by Auto Light Sensor.
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Generate Auto Light Out Status data.
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Send Auto Light Out Status.
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Tail Lamp Control by Auto light Mode.
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Head Lamp Low Control by Auto light Mode.
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AV Tail Control ...