Hyundai Tucson: Front Suspension System / Front Cross Member Repair procedures

Hyundai Tucson (LM) 2010-2015 Service Manual / Suspension System / Front Suspension System / Front Cross Member Repair procedures

Replacement
1.
Remove the front wheel & tire.
Tightening torque :
88.3 ~ 107.9 N.m(9.0 ~ 11.0 kgf.m, 65.1 ~ 79.6 lb-ft)
   
Be careful not to damage to the hub bolts when removing the front wheel & tire.
2.
Disconnect the stabilizer link (B) with the front strut assembly (A) after loosening the nut.
Tightening torque :
98.1 ~ 117.7N.m (10.0 ~ 12.0kgf.m, 72.3 ~ 86.8lb-ft)

3.
Remove the sprit pin and castle nut and then disconnect the tie-rod end (A) from the front knuckle.
Tightening torque :
23.5 ~ 33.3 N.m (2.4 ~ 3.4 kgf.m, 17.4 ~ 24.6 lb-ft)

4.
Loosen the bolt & nut and then remove the lower arm (A).
Tightening torque :
98.1 ~ 117.7N.m (10.0 ~ 12.0kgf.m, 72.3 ~ 86.8lb-ft)

5.
Loosen the nut and then remove the dust cover (A).

6.
Loosen the bolt (A) and then disconnect the universal joint assembly from the pinion of the steering gear box.
Tightening torque :
32.4 ~ 37.3 N.m (3.3 ~ 3.8 kgf.m, 23.9 ~ 27.5 lb-ft)

   
Lock the steering wheel in the straight ahead position to prevent the damage of the clock spring inner cable when you handle the steering wheel.
7.
Loosen the bolt (A) & nut (B) and then remove the roll rod stopper.
Tightening torque :
107.9 ~ 127.5N.m (11.0 ~ 13.0kgf.m, 79.6 ~ 94.0lb-ft)

8.
Disconnect the muffler rubber hanger (A).

9.
Loosen the bolts & nuts and then remove the sub frame.
Tightening torque :
176.5 ~ 196.1N.m (18.0 ~ 20.0kgf.m, 130.2 ~ 144.7lb-ft)

10.
Remove the front lower arm.
(Refer to Front lower arm)
11.
Remove the front stabilizer.
(Refer to Front stabilizer)
12.
Remove the steering gearbox.
(Refer to ST group steering gearbox)
13.
Installation is the reverse of removal.
Front Stabilizer Bar Repair procedures
Replacement 1. Remove the front wheel & tire. Tightening torque : 88.3 ~ 107.9 N.m(9.0 ~ 11.0 kgf.m, 65.1 ~ 79.6 lb-ft)     Be careful not to damage to the hub bolts ...

Rear Suspension System
...

Other information:

Hyundai Tucson (LM) 2010-2015 Service Manual: Alternator Components and Components Location
Components 1. OAD (Overrunning Alternator Decoupler) pulley2. Front housing3. Front bearing4. Stator5. Rotor 6. Rear bearing 7. Rear housing 8. Rectifier assembly 9. Regulator assembly 10. Rear cover ...

Hyundai Tucson (LM) 2010-2015 Service Manual: DBC Switch Repair procedures
Inspection 1. Turn ignition switch OFF and disconnect the negative (-) battery cable. 2. Remove the crash pad side switch assembly. (Refer to Body - "Crash Pad") 3. Check the continuity between the switch terminals as the DBC switch is engaged. ...

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