Hyundai Tucson: Fuel Delivery System / Fuel Pump Repair procedures

Removal
1.
Release the residual pressure in fuel line.
(Refer to Fuel Delivery System - "Release Residual Pressure in Fuel Line")
2.
Remove the rear seat.
(Refer to Body - “Seat”)
3.
Remove the fuel pump service cover (A).

4.
Disconnect the fuel pump connector (A) and the fuel tank pressure sensor connector (B).
5.
Disconnect the fuel feed tube quick connector (C) and the vapor tube quick-connector (D).

6.
Remove locking ring (A) by using the special service tool (B) [No.:09310-2S200].


Fuel Pump locking ring loosening torque: Min. 68.65 M.m (Min. 7 kgf.m, Min. 50.6 lb-ft)

7.
Remove the fuel pump from the fuel tank.

Installation
1.
Install in the reverse order of removal.
   
Be careful of fuel pump direction when installing (Refer to the groove in the fuel tank).
Fuel Tank Repair procedures
Removal 1. Release the residual pressure in fuel line. (Refer to Fuel Delivery System - "Release Residual Pressure in Fuel Line") 2. Remove the rear seat cushion. (Refer to Body - “Seat ...

Filler-Neck Assembly Repair procedures
Removal 1. Remove the rear-LH wheel, tire, and the inner wheel house. 2. Disconnect the fuel filler hose (A) and the ventilation hose (B). 3. Open the fuel filler door and unfasten the fil ...

Other information:

Hyundai Tucson (LM) 2010-2015 Service Manual: Special Service Tools
Special Tools Tool (Number and name)IllustrationUse09880-4F000Hog ring clip installerHog ring clip Installation09816-2S100Fixed glass fixture Installation the fixed glass ...

Hyundai Tucson (LM) 2010-2015 Service Manual: Relay Box (Passenger Compartment) Repair procedures
Inspection Fuse 1. Be sure there is no play in the fuse holders, and that the fuses are held securely. 2. Are the fuse capacities for each circuit correctx 3. Are there any blown fusesx If a fuse is to be replaced, be sure to use a new fuse of the same capacity. Always determine why ...

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